OrthoLean
Working efficiently in the orthopaedic workshop
Due to the steady increase in competition and falling reimbursement rates, orthopaedics businesses are always looking for ways to improve their efficiency. The OrthoLean concept lets customers benefit from the experience and knowledge Ottobock has gained in planning and equipping more than 2,600 workshops all over the world. We offer an integrated approach including consulting, planning and products.
The goal of the OrthoLean concept is to enable optimally coordinated working processes that minimise waste. After all, streamlined processes help lower the cost of production – and maximise profits as a result. The focus isn’t working faster but rather maximising the proportion of value-added process steps and eliminating unnecessary tasks. Additional benefits include enhanced employee motivation and a higher quality of work.
We have developed our own system for an efficient orthopaedics workshop based on lean manufacturing principles and are already using it successfully in practice.
The OrthoLean concept
Consulting
Analysing the current processes and room structures
Presenting methods and optimisation measures
Training in the correct application of lean tools
Planning
Optimising the processes with the appropriate layout, taking into account individual requirements and spatial conditions
Project monitoring by experienced professionals
Equipping
Special products developed in cooperation with O&P professionals and tested in day-to-day business
Delivery, assembly and instructions for using the equipment
Alignment stations
The alignment process is an important part of fabricating devices. Not only is this a time-consuming process step, it also has a major influence on the quality of the fitting. The alignment stations are optimised to meet the requirements of this process. This makes it possible to reduce process times while simultaneously improving quality.A large selection of ready-made tools and accessories is available for adaptation to individual requirements.
All advantages at a glance
Easy access to all required tools
Maximum safety thanks to integrated vapour suctioning
The plaster or foam model can be simply moved for optimal processing
Optimal lighting with integrated LED overhead light
Workstation
This workstation can be used for a wide variety of tasks. It is ideal as an assembly station for the final alignment of orthoses and as a modification station close to the patient area. The workstation has a modular design for flexible use and individual adaptation to the application, and can be individually equipped. It’s also easy to add a module later on in just a few steps.Power height adjustment and an LED overhead light can be added to the station for optimal ergonomics.
All advantages at a glance
Modular system for adaptation to individual requirements
Plug and play modules can be easily added by the user
Easy access to all required tools with a clear layout on perforated plate
Compact
Height-adjustable (optional)
Integrated LED light and outlets (optional)
Base Station
Add-on modules
Suction booth
The OrthoLean suction booth enables the safe storage and mixing of resins and adhesives required in the alignment of prostheses and orthoses, next to the alignment station directly in the workshop. This eliminates walking to and from the lamination room. Vapours that may be hazardous to health are kept in the booth by an air curtain and effectively suctioned to prevent them from getting into the workshop.
All advantages at a glance
Excellent lighting
Ultimate safety for the user
Vapours are suctioned at several points in the booth
Air curtain prevents vapours from flowing out of the booth
Waste bin with integrated suction
Storage for all required tools and the daily supply of materials
Order trolley
The order trolley moves from one process step to the next, accompanying the order from assembling the components to finishing the device. An order can be set aside or passed on according to the baton principle when it is not currently being processed. Several fixation options are provided to secure the stored products. Order trolleys that are currently not in use slide into each other to save space.
All advantages at a glance
Aluminium profiles for individual adaptation
Flexible storage possibilities
Adjustable orthosis and prosthesis holder
Order information stored on the back
